What is the difference between thermal fuse and current fuse

Release time: 2025-04-10Editor:adminReading volume:0Second-rate

In modern electronic equipment and electrical systems, fuses, as important safety protection components, play a key role in preventing equipment damage or even fire caused by overload and short circuit. Common fuse types include thermal fuses and current fuses. Although both are protective devices, there are significant differences in their working principles, application scenarios and performance characteristics. This article will analyze the differences between thermal fuses and current fuses in detail to help readers better understand and choose the appropriate fuse type.

1. Differences in definitions and working principles

Thermal Fuse is a protection element based on temperature sensing. When the temperature reaches a set threshold, the sensitive material inside the fuse will melt, thus cutting off the circuit and preventing equipment damage due to overheating.

Current fuses work based on the size of the current. When the current flowing through the fuse exceeds its rating, the conductor inside the fuse will melt due to overheating, thus achieving the purpose of protecting the circuit.

2. Differences in triggering conditions

The triggering condition of the thermal fuse is that the temperature reaches the set temperature, and is usually used to monitor temperature abnormalities inside the equipment.

The triggering condition of the current fuse is that the current exceeds the rated current, mainly to prevent current overload or short circuit.

3. Differences in conservation goals

Thermal fuses mainly protect the temperature safety of equipment and prevent electrical components from causing fire or damage due to overheating.

Current fuses focus on the protection of circuit current to prevent damage to the circuit due to overload or short circuit.

4. Differences in application fields

Thermal fuses are often used in electric heating appliances, chargers, motors and other equipment that are prone to overheating.

Current fuses are widely used in various electronic equipment, power systems and household appliances as standard components for overcurrent protection.

5. Differences in response speed

The thermal fuse has a slower response because it relies on a rise in temperature and is generally suitable for protection that is sensitive to temperature changes.

Current fuses respond quickly and can cut off excessive current in time to prevent circuit damage.

6. Resetability

Most thermal fuses are single-use and need to be replaced after they blow.

Some current fuses (such as self-restoring fuses) have a resettable function and can automatically recover after the fault is resolved.

7. Differences in structure and materials

Thermal fuses contain heat-sensitive materials, such as wax or alloys, that expand or melt when heated, causing them to break.

Current fuses are mainly composed of metal wires that melt the conductor due to the heat generated by excessive current.

8. Installation method and dimensions

Thermal fuses are generally small in size, flexible in installation, and suitable for embedding inside equipment.

Current fuses come in a variety of sizes, from tiny electronic fuses to large high voltage fuses, and can be installed in a variety of ways.

There are obvious differences between thermal fuses and current fuses in protection mechanisms, triggering conditions, application areas and performance characteristics. Thermal fuses protect equipment by sensing temperature changes and are suitable for preventing failures caused by overheating, while current fuses prevent circuit overloads and short circuits by monitoring current levels. Choosing the appropriate fuse type needs to be determined based on specific application requirements and protection objectives to ensure safe and stable operation of the equipment. Understanding the difference between the two will not only help improve the safety of the equipment, but also help extend the life of the equipment and reduce maintenance costs.